The most challenging part of the project is getting a smooth cut all the way around the barrel for the lid. I debated between using a circular saw, a reciprocating saw or a jigsaw. I decided to start with a jigsaw, and if it proved inadequate I would come up with a Plan B. I drilled a pilot hole, inserted the blade and started the cut, using a hoop as my guide to ensure a straight line (but also had a pencil mark on the barrel to ensure the blade stayed right where I wanted.
The jigsaw worked well, I just had to take it slow to avoid the blade running at an angle in the hard oak wood. When I removed the top of the barrel, there was a still a small puddle of wine in the bottom and the garage was filled with the vibrant aroma of Merlot.
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